Door bar Curved Gussets - 1.5"

Press formed curved gussets to suit 1.5″ tubing and 25-90deg installation angle.

£ 20.83 Ex. VAT

16 in stock (can be backordered)

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16 in stock (can be backordered)


Door bar curved gussets

Door bar curved gussets feature a two stage press formed compound curve and suit 25-90° tube intersections, and can be trimmed to suit different angles. Manufactured in Structural Steel sheet (S275) for the high demands of Motorsport. Primarily used for door bar cross sections to increase rigidity and strength of the intrusion bars, can be fitted to any tube joint between 25 – 90 degrees. The gussets increase strength over traditional roll formed gussets available in our web-shop here: Door Bar Gussets.

The gussets conform to FIA Appendix J(253) – Article:8.2.14 available below;

FIA Appendix J (253) – Pages 9/10 

Technical Details:

  • Strengthen Bar joints
  • Suits 38-40mm (1.5″) tubing
  • 1.2mm mild steel
  • Single piece press formed
  • Supplied as a pair
  • Feature tube notches as standard
  • Supplied untrimmed angles to allow final fitment on application
Door bar curved gussets available exclusively from DMD with all manufacturing taking place within the UK.

Can’t see a fitment for your application?
Get in touch with us as we can undertake custom design and manufacturing as well as having unique fitments not advertised on the Webshop.

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WRC Style curved gussets
Tube Cuts Compound Curve Square form

Tube Cuts

Tube cut-outs created during forming to reduce fabrication time and provide a consistent weld ready fitment.

Compound Curve

Two stage press form creates a single piece compound curve surface, saving time over fabricating two halves together by welding and dressing back.

Square form

Final flat surfaces left square to allow shaping for application specific fitment.

Additional information

Weight 1.1 kg
Dimensions 21 × 13 × 5 cm
Joint Angle


Tubing size

1.5" (38-40mm)




120mm X 200mm

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